Information on this page is drawn from "Carpenter: Jig to guide a power tool eliminating the need for manual force" published by intel![]()
NOTE: Request for permission pending.
Task
Crews were installing a wall panel system in a clean room setting. Many of the wall panels had to be modified resulting in the need to "split" the core panel edges to accommodate a channel for 'access door' frames.
Exposure
Crews would use a hand held paint scraper, pulling it through the core, causing it to split. This required forceful exertion to use the tool and complete the task.
Intervention Process
A crew member who worked in the shop designed a jig that was attached to an electric powered router allowing the router to move along the edge of the wall panel cutting through the core at a controlled depth. This changed the task to a highly efficient process and eliminated the workers exposure to forceful exertion and repetitive motion.
Materials
Materials specific to jig design.
PDF Downloads
Carpenter: Jig to guide a power tool eliminating the need for manual force![]()